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Carbon Fibre Foam Core Sandwich Panels consist of two 0.5mm carbon fibre skins that ‘sandwich’ an ultra low density (60kg/m3) closed cell IPN core. The surface finish of both skins is smooth and glossy as standard although a matte bonding surface can be specified if desired.

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CARBON FIBRE FOAM CORE SANDWICH PANELS

Carbon fibre foam core sandwich panels consist of two 0.5mm carbon fibre skins that ‘sandwich’ an ultra low density (60kg/m3) closed cell IPN foam core. The surface finish of both skins is smooth and glossy as standard although a matte bonding surface can be specified if desired.
Customised sandwich core panel constructions are possible e.g. core type, core density, skin materials, temperature performance and surface finish – please use the contact form to get more details.
Other key features of our carbon fibre foam core sandwich panels  include: consistent high quality, excellent adhesion/peel strength between carbon fibre skins and foam core, excellent chemical resistance, low water absorption and good thermal/acoustic insulation.
Our carbon fibre sandwich core panels are amongst the most valued composite manufacturing innovations that have been developed  within the industry, which have found multi-sectoral application such as aerospace, automotive, mass transportation, marine and industrial automation.

The key benefits of our sandwich carbon fibre sandwich core panels

– Very low weight

– High stiffness

– Durability

– Cosmetic finish

Properties of Composite Sandwich Panels With Core

Unit of Measure

Test Method

6mm

11mm

21mm

Long Beam Bending

Pmax

Deflection at 445N (100lb)

N (lb)

mm (inch)

MIL-STD-401B*

435 (98)

N/A

1100 (247)

10.9 (0.43)

2000 (450)

3.45 (0.14)

Flexural Strength Skin

MPa (ksi)

ASTM D7264/D7264M (Procedure A)

820

(119)

820

(119)

820

(119)

Flexural Modulus Skin

GPa (psi)

ASTM D7264/D7264M (Procedure A)

60

(8702)

60

(8702)

60

(8702)

Core Density

kg/m3

60

60

60

Areal Weight (skins & core)

[mass of 2440x1220mm panel]

kg/m2

[kg]

  3.65

[10.95]

  4.66

[13.98]

4.80

[14.1]

Max operating temp

OC (F)

DMA (onset of E)

85 (194)

85 (194)

85 (194)

*ASTM C393-00 using 20inch span Quarter Point loading arrangement

Core densities and fabric areal weights can vary by plus/minus 20% which will impact the mass values indicated in the table above.

Our sandwich core panels can be supplied with a smooth glossy (non UV stable) surface or a textured matte bonding surface. A high gloss UV stable finish can be achieved with sanding and finishing with a good quality automotive 2K Epoxy-Urethanes, Polyurethanes or Acrylic Spray Lacquers

Additional information
Dimensions N/A
SANDWICH Thickness

6 mm, 11 mm, 21 mm
Dimensions

1220x200mm, 1220x600mm, 1220x1220mm, 2440x1220mm
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